Nipples - Aluminum or brass? Bike wheels

Have you ever wondered which nipples to choose for your bike wheels? Let’s take a closer look at brass and alloy nipples, which are commonly used in bike wheels. Nipples are a key part of a bike wheel design, connecting the spokes to the rim. Choosing the right nipples can greatly impact the strength and durability of the whole wheel. Usually, aluminum or brass nipples are used in bike wheels, but the differences between these materials are not often explained. It's important to know how they affect wheel performance.

In the wheels configurators available at Lemonbike there is an option to choose the type of nipples.
When building our wheels, we use only the highest quality nipples Sapim aluminum as well as brass nipples.

Nipples brass vs. alloy: Which are better?

In rough terrain, especially during MTB riding and on demanding gravel trails, and for heavier users, that is, where Wheels are exposed to heavy loads, brass nipples perform better. Because of the material, they are more durable than alloy nipples, which nullifies the risk of damage. In addition, in demanding weather conditions such as rain, mud or snow, brass nipples provide additional resistance to the elements.

Wheelset Weight

The difference in weight between lightweight aluminum nipples and brass nipples is about 30 grams on a set of wheels. brass nipples weigh about 1 gram / piece, while aluminum nipples weigh only about ⅓ of a gram. Although the difference may seem small, in the context of a whole set of wheels it can be significant, especially in the context of high-performance cycling. However, for users who value reliability and equipment longevity, the extra grams are a small price to pay for increased durability.

Appearance

Aluminum nipples can be anodized in a variety of colors, allowing for greater personalization of the appearance of the wheels. Brass nipples, on the other hand, are usually only available in black and do not look different from black alloy nipples.

Alloy nipples - Lighter, good choice in racing wheels

If you care about the low weight of your wheels, aluminum nipples may be a better choice. The lighter alloy nipples allow a reduction in the so-called " Wheelsrotating mass", which is important for high-performance use - as mentioned an average of about 30 grams on a set of wheels (depending on the wheel braid used and the number of spokes). However, alloy is a less durable material, and to keep nipples in good working order, regular cleaning of the wheels after riding in rough conditions is required. After each ride in mud, rain, snow, etc., nipples and their surroundings should be thoroughly cleaned to prevent possible damage caused by external dirt. A detailed cleaning of the wheels after such a ride will help preserve their longer life and durability. However, avoid wheel-washing chemicals, which, with prolonged use, can damage the anodized coating of alloy nipples, which serves an additional protective function.

We use high-quality Sapim nipples in our alloy and carbon wheels. This reputable Belgian company anodizes aluminum nipples to ensure a high-quality finish.

Carbon rims - what type of nipples?

It is recommended to avoid using brass nipples in carbon rims due to the greater risk of galvanic corrosion (explained below) that occurs between carbon and brass. This corrosion process can weaken the nipples and affect the life of the wheel. For wheels with carbon rims, it is better to use high-quality alloy nipples with an anti-corrosion coating, designed to prolong their life. An example is Sapim nipples, which we use on our alloy and carbon wheels.

Galvanic corrosion is the process by which two different conductive materials, like carbon fiber (carbon rim) and brass (nipple), in a conductive environment (such as moisture or salt water on bike wheels), undergo accelerated corrosion. The material with a lower electrochemical potential (anode) corrodes faster, while the material with a higher potential (cathode) corrodes more slowly or not at all.

In practice, the use of alloy nipples in combination with carbon rims is often considered safer than the use of brass nipples. This is due not so much to the proximity of electrochemical potentials, but to the better protective properties of alloy - especially when coated with the appropriate protective coatings, as used in Sapim nipples.

In the case of alloy rims combined with aluminum nipples, the risk of galvanic corrosion is minimal, since both components are made of similar materials, reducing the difference in electrochemical potentials.

For who brass nipples are good?

Brass nipples are ideal for MTB bikes used in demanding off-road conditions, such as enduro, downhill, and cross-country training wheels. In these disciplines, component strength is crucial, and brass provides high durability and resistance to overloading.

An appropriate example of the use of brass nipples is also Wheels gravel with a focus on ultra trails and adventure expeditions. brass nipples work well where there are a variety of challenging terrain conditions and changing weather, challenging components on long expeditions.

In addition, when riding in rain or mud, brass nipples require less maintenance than aluminum, making them a more practical choice for cyclists who prefer minimal upkeep. They are also less susceptible to salt and chemicals, making them ideal for winter riding. In winter conditions, where roads are frequently treated with salt, brass nipples prevent damage from corrosion, extending the life of the wheels.

Brass nipples are a reliable choice for those who ride year-round, regardless of the weather, valuing durability and minimal maintenance for their bikes.

Summary

The choice between brass and aluminum nipples depends on individual needs and riding conditions. For those who value strength and reliability, brass nipples are an excellent choice, providing extra protection and durability with only a slight increase in wheel weight.

On the other hand, for riders focused on racing, aluminum nipples might be preferable due to their lower weight. Aluminum nipples have a coating to protect the material, but it's important to remember that after riding in harsh weather and off-road conditions, you should thoroughly clean the area around the nipples. Avoid using harsh chemicals when washing the bike, as repeated use can weaken the structure of the nipples.

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